FROM 1ST LIFE TO 2ND LIFE

Where batteries end,
value begins

At CoreVolt Elements we connect every stage of the battery circular chain into a single technical system
— discharge, pre-treatment, material recovery, refurbishment and reintroduction.
From our Hungarian hub, we serve Europe and the United States.

6stages
Circular value chain
Collect · discharge · diagnose · refurbish · recover · reintroduce
2routes
Two circular routes
As a product or as material — both stay in the loop
EU
Built to EU standards
Battery passport and traceability ready
2continents
Europe · US
Operated from the Hungarian hub
SCROLL
CIRCULAR ECONOMY

Not disposal.
Circulation.

An end-of-life battery is not a finished product — it is a resource with value left. We build the technical route that returns it to industry.

01

Collection

End-of-life EV and ESS batteries and process by-products are collected.
02

Reuse

Diagnosis and rebalancing restore performance for reuse in EV, ESS and robotics.
03

Recycling

Units unfit for reuse are recovered as copper, cathode material and lithium.
01Value chain

From collection back to the cell,
one continuous flow

We design each stage not as a standalone process but as part of a single circular structure. The output of one stage becomes the input of the next, and the last stage returns to the first.

01EoL collectionEnd-of-life EV and ESS packs
02Safe dischargeResidual energy removed
03Diagnosis · gradingCell-level assessment
04Refurbish · reuseRestored for a second life
05Pre-treatment · recoveryCopper · cathode · lithium · metals
06Supply · reintroductionBack into cell manufacturing
CLOSE LOOPCircular value chainNothing leaves the loop
  • 01EoL collectionEnd-of-life EV and ESS packs
  • 02Safe dischargeResidual energy removed
  • 03Diagnosis · gradingCell-level assessment
  • 04Refurbish · reuseRestored for a second life
  • 05Pre-treatment · recoveryCopper · cathode · lithium · metals
  • 06Supply · reintroductionBack into cell manufacturing
  • CLOSE LOOPCircular value chainNothing leaves the loop

CoreVolt circular value chain — from recovery to reintroduction, back to the start

Read chapter

02Business

Three technical domains,
one circular system

Recover the material, restore the performance, return it to the supply chain. The three domains are not separate businesses but segments of a single loop.

Material Recovery & Supply

Metals recovered from end-of-life batteries and process by-products are converted into standardized forms such as briquettes and granules, then supplied to end users — the point where raw material returns to industry.

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  • Copper and non-ferrous recovery and sizing
  • European and US supply chains
  • Compliance with cell-maker specifications

Battery Refurbishment

First-generation European EV batteries are reaching replacement age. Through cell-level diagnosis and rebalancing we restore pack performance and turn it into a graded, warranted reuse product.

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  • Cell-level diagnosis and grading
  • Standardized specs and warranty
  • EV → ESS → robot cell balancing

Materials Circulation

Units that do not meet the reuse standard are not discarded — they return to the material stream. Copper, cathode materials, lithium and precious metals each follow their own route back into new cells.

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  • Full material recovery, zero disposal
  • Precursor close-loop linkage
  • Compliant transboundary routing

Read chapter

03Process

One process,
two circular routes

Every unit runs the same line from intake to grading, then follows one of two routes. Either way, it stays inside the loop.

01

Intake · Diagnosis

Units are received, registered with their history, and assessed for initial condition.

02

Dry Discharge

Residual energy is safely discharged, removing hazard from all downstream work.

03

Rebalancing

Cell-level deviation is corrected so the pack performs uniformly again.

04

Grading

Residual performance determines the grade and the route each unit takes next.

Grade A · B → reuse products

Refurbished for reuse in EV, ESS and robotics, and supplied as a graded, warranted product.

Below grade → material recovery

Separated and recovered as copper, cathode BM/BP, lithium and precious metals, returning to the material loop.

04Applications

From EV to ESS
and robots

A restored battery performs well wherever power demands are lower than in its first life — and that market keeps widening.

EV

The core of our refurbishment business — cell-level diagnosis, grading, and packs restored for a second run on the road.

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  • Cell-insight diagnosis and grading
  • EoL pack refurbish and reuse

ESS (LFP)

An area where cycle life and stability matter more than raw power. We are developing LFP-based second-life ESS alongside chip and PCB precious-metal recovery.

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  • LFP-based second-life ESS
  • Chip and PCB metal recovery

Robotics · Data Center

The next market. We are preparing for it through robot battery rebalancing and recovery of motors and by-products.

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  • Robot battery rebalancing
  • Motor and by-product recycling
05Global expansion

From the Hungarian hub
into Europe and the US

We start in Hungary, home to one of Europe's largest battery manufacturing clusters, then extend the loop into European refurbishment sites and US operations.

2026

Hungary hub

  • Hungarian hub operations begin
  • Discharge and recovery systems built
  • Safety and environmental framework
2027

US beachhead

  • US discharge operations begin
  • Wider cell-format coverage
  • Pre-treatment line starts
2028

Europe · US expansion

  • European refurbish plants live
  • US material supply expands
  • Pre-treatment capacity added
2029

Full chain complete

  • US refurbishment at scale
  • Full value chain complete
  • Global circular system established
06Compliance & Sustainability

Safety, environment and data,
built in from the design stage

Handling end-of-life batteries in Europe is a question of safety, environment and data. Rather than adapting after the fact, we build our processes and data systems to those standards from the outset.

EU Battery Regulation

EU Battery Regulation

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Our process and data structure are designed around the regulation's phased requirements — recycled content, carbon footprint declaration and the battery passport.

Traceability

Traceability

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Intake history, diagnostics, processing method and final destination are recorded per unit, so condition remains provable after supply.

OECD Compliance

Compliant transboundary movement

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Cross-border movement of recovered materials follows OECD-compliant routes only, containing regulatory risk within the operating structure itself.

Read chapter

We welcome enquiries on
end-of-life batteries and materials

Tell us what you need — supply, purchase, refurbishment or technical partnership — and our team will review and respond.

Get in touch
Contact

Leave an enquiry and
our team will respond

We accept enquiries on supplying or purchasing end-of-life batteries, buying refurbished products, trading recovered materials and technical partnerships. We reply within two business days.

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